Jiangsu Lebron Machinery Technology Co., Ltd.
Jiangsu Lebron Machinery Technology Co., Ltd.
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1. Description of Storage Rack Roll Forming Machine
1). High production efficiency and low labor cost
It can realize continuous production from roll sheet material to single-piece forming off-line at one time. The production speed is high, and it only takes 3 minutes to change the product specifications in a short time. Using automated industrial control technology, compared with traditional decentralized multi-process multi-person processing, the entire line can be operated by only one person for inspection, which not only greatly reduces the number of operators, from multiple to one, but also reduces the labor intensity and avoids Instead of relying on manual handling and positioning, it also greatly reduces the ability requirements for operators and greatly reduces labor costs.
2). Save materials, can produce box-shaped parts with many specifications
Adopting numerical control stepless fast adjustment specification technology, no need to adjust the specification after debugging, which can save a lot of test machine waste due to specification change, and save the input cost of sheet material.
The production width range can be designed according to user requirements, steplessly adjustable; the width, length, and height ranges are designed according to user requirements; each parameter size is set by the operator.
2. Technical Parameters Of Storage Rack Roll Forming Machine
| Suitable material: | Galvanized Steel, Cold Rolled Steel, Stainless Steel Coil |
| The thickness of Raw material | 2.0-3.0mm |
| Yield strength of the material | 340Mpa-550Mpa |
| Forming speed: | about 14~16m/min |
| Main motor power: | 30Kw |
| Hydraulic station power | 7.5Kw |
| Controlling system | Siemens PLC, Yaskawa Converter |
| Machines weight | about 12T |
| Machines size | about 8.0m×1.5m× 1.2m |
| Roller Material | GCr15 steel, coated with chrome, quenched heat treatment |
| Shaft Material | No.45 carbon wrought steel, precision machined, quenched |
| Shaft Diameter | Dia 95mm |
| Cutter blade and punch dies | Cr12MoV mold steel with quenched treatment |
| No. of Work Station | 30 stations |
| Frame | Outside is cast iron, the surface needed polish and paint. Inside is 60# forge and press metal |
3. Main Components Of Storage Rack Roll Forming Machine
| No. | Item | Quantity | Remark |
| 1 | 5-Ton Hydraulic Decoiler | 1 | As one complete part |
| 2 | Feeding Guide & Leveling device | 1 | |
| 3 | Roll Forming Unit | 1 | |
| 4 | Post Hydraulic Cutting Device | 1 | |
| 5 | Electric Control Cabinet | 1 | |
| 6 | Hydraulic Station | 2 | |
| 7 | Support Table | 2 |
4. FAQ:
Q: How to maintenance?
A: If using frequently, best coating lubricant on the chain and two ends of the shaft every month, replace the hydraulic oil every 1-2 years.
Q: Can you be responsible for transport?
A: Yes, please tell me the destination port or address. we have rich experience in transport.
Q: Can you make the machine according to my design or phototype?
A: Yes. We have an experienced team for working out the most suitable design and production
Q: Can you supply the raw materials?
A: Yes, we can supply the galvanized steel coil, aluminum steel coil, color steel coil
Q: How is this machine's service life?
A: In normal maintenance, the service life is at least 10 years.
5. Our Service
Installation service
a. After the machine arrives at the destination, the seller will send the technician to the buyer’s factory to install the machine if the buyer wants. The buyer needs to provide some technicians to assist in the installation work.
The installation period is around 5 days. The buyer should have been prepared for the steel sheet, foundation position the machine before the seller’s technician's departure.
The buyer should arrange the accommodation, food, and traffic in the destination
Training period: 2 days. (we can supply training on the operation spot if buyer needs)
Within 3 months after the arrival of the goods at the port of destination, if there is no installment requirement from the Buyers, the goods should be counted as up to standard. The inspection standard is based on the technical standard signed by both parties and our company standard.
