Jiangsu Lebron Machinery Technology Co., Ltd.
Jiangsu Lebron Machinery Technology Co., Ltd.
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Energy Savings and Security Z Purlin Roll Forming Machine 10-15m/min PLC Control
1. Z purlin roll forming machine description:
Z shape purlin is made by using the steel strip as the raw material, after Leveling, Rolling, Punching, Cutting, etc. become the final product. It can be used for the major stress structure of the large and middle sized industrial constructions and civilian constructions. The roof load bearing and wall panel supporting of the plants,warehouses, engine houses, hangars, exhibition halls, cinemas, gymnasiums, fair flower stands, etc.
LBM factory is producing the high quality Z shape purlin roll forming machines, and exported to the foreign countries, such as Saudi Arabia, Singapore, India, Russia, Ethiopia, Angola, etc.
2. Technical details of z purlin roll forming machine:
| Suitable Raw Material | |
| Material | Galvanized Steel Coils |
| Thickness | 1.5mm |
| Coil width | According to products size |
| Yield strength | 235Mpa |
| Main Technical Parameters | |
| Quantity of forming rollers stations | 14-16 |
| Diameter of forming rollers shafts | 75mm |
| Roll Forming Speed | 10-15m/min |
| Production Speed | 4-6m/min |
| Forming rollers material | GCR15 mould steel, with quenched treatment |
| Cutter material | CR12 mould steel, with quenched treatment |
| Controlling system | PLC and Converter |
| Electric power requirement | Main motor power: 15kw |
| Hydraulic unit motor power: 5.5kw | |
| Electric voltage | According to customers requirement |
3. Main componets of z purlin roll forming machine:
| No. | Name | Unit | Qty |
| 1 | Decoiler | set | 1 |
| 2 | Entry Beach | set | 1 |
| 3 | Main Machine for roll forming | set | 1 |
| 4 | Cutting System | set | 1 |
| 5 | punching | set | 1 |
| 6 | Output Table | set | 1 |
| 7 | Control System(PLC) | set | 1 |
| 8 | hydraulic station | set | 1 |
4. Z purlin roll forming machine flow charts:
Decoiler-- Roll Forming--PLC System—Hydraulic System –Pressing --Cutting —Output Table
5. Introduction of main components:
1). Decoiler
| Loading capacity | 5T |
| Uncoiling width | 1000mm |
| Inner diameter: | 450-550mm |
Usage:It is used to support the steel coil and uncoil it in a turnable way.
2). Feeding
| Material of axis | 45#steel |
| Number | 3 up,4 down |
| Diameter of axis | 100mm |
| Forming round | Material bearing steel (GR15), quenching 60-62 °C |
Usage:Put the raw material(steel plate) through the beach to manufacture and process,4 down and 3 up , it can guarantee that the products are neat, parallel and everything is uniformity.
3). Hydraulic cutting
| Main power: | 4kw |
4). Puching part:
| Power | 4kw (double valve) |
| Cylinder | 2 |
| Material: | Cr12 quenching |
| Quantity | 2 |
Usage: Punching is added to the flying saw cutting part, by the hydraulic control, mainly in the red c-shaped steel in the hole based, can be set up according to their needs, can be washed from time to punch, simple to use, the durability.
5). Hydralic Station:
| Power | 3kw |
| Hydraulic oil | 46# |
Usage: It is controlled by gear wheel oil pump. Afer filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job
6). Electric Control System
Adopted PLC , transducer, touch panel from Mitsubishi Japan to ensure high speed with stability, precision and lifetime.
Other electric element are Schneider
Equipped with movable switch , air break, radiator, transformer & electric leakage protector for operation convenience and safety.
6. Our Advantages
· Germany COPRA software design
· 5 engineers with more than 20 years experience
· 30 professional technician
· 22 sets advanced CNC production lines on site
· Passionate Team
· Installation engineers can reach your factory within 6 days
· 3 years maintenance and whole life technical support
7. Applications:
The machine can produce various kinds of purlins, which can be used for major stress structure of the large and middle sized industrial constructions and civilian constructions, the roof load bearing and wall panel supporting of the plants,warehouses, engine houses, hangars, exhibition halls, cinemas, gymnasiums, fair flower stands, etc.
8. Product Picture
